Tip Orion-Tr Smart has no reverse-polarity protection — a unit damaged in this way is not repairable.
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DC-DC charger

Orion-Tr Smart

DC-DC charger with three-stage charging or a constant-voltage power supply. Charges the house battery from the alternator (including a ‘smart’ alternator), separates the starter battery from the house battery and changes voltage — for example, 24 V in a lorry to 12 V for loads.

  • 12 / 24 / 48 V
  • 8–30 A
  • isolated or non-isolated
  • Bluetooth
  • engine running detection
Output current8–30 A
Continuous power (40 °C)220–400 W
Voltages12 / 24 / 48 V
Versionsisolated and non-isolated
Based on the Orion-Tr Smart Isolated and Non-Isolated manual (rev 14, 02/2026) and the datasheet for the non-isolated version. Independent description. Sources
Models

Non-isolated and isolated versions

Model (input/output-current)InputContinuous current (40 °C)Continuous power 25 / 40 °C
Non-isolated (360–400 W)
12/12-308–17 V30 A430 / 360 W
12/24-158–17 V15 A430 / 360 W
24/12-3016–35 V30 A430 / 360 W
24/24-1716–35 V17 A480 / 400 W
Isolated 360–400 W
12/12-30, 12/24-15, 12/48-88–17 V30 / 15 / 8 A430 / 360 W
24/12-30, 24/24-17, 24/48-8.516–35 V30 / 17 / 8.5 A430 / 360 W; 480 / 400 W (24/24, 24/48)
48/12-30, 48/24-16, 48/48-832–70 V30 / 16 / 8 A430 / 360 W; 430 / 380 W (48/24, 48/48)
Isolated 220–280 W
12/12-18, 12/24-108–17 V18 / 10 A280 / 220 W; 280 / 240 W
24/12-20, 24/24-1216–35 V20 / 12 A300 / 240 W; 320 / 280 W
48/12-2032–70 V20 A280 / 240 W

Efficiency 87–89%. Standby consumption below 1 mA. Operating range −20 to +55 °C (above 40 °C power derates by 3% per degree). The isolated versions have 200 V DC galvanic isolation between input, output and enclosure. Screw terminals up to 16 mm². Orion-Tr Smart has no VE.Direct port, and the app does not show input or output current.

Orion-Tr Smart 12|12-18 — the smallest model in the range
The differences are visible on the enclosure. Orion-Tr Smart 12|12-18 — the smallest model in the range
Operating modes

Charger or power supply

Bulk full current Absorption fixed time for Li Float maintenance voltage current time →
Charger mode: three-stage charging with eight preset profiles and a custom profile. For lithium batteries, absorption has a fixed time — 2 hours by default. In power supply mode, the output voltage is fixed. Overview diagram.
  • Charger mode: three-stage charging (bulk, absorption, float), eight preset profiles and a custom profile; for lithium batteries — fixed absorption time, 2 hours by default. According to the manual, controlled charging also protects the alternator from overload caused by a lithium battery with low internal resistance.
  • Power supply mode: constant output voltage regardless of load and input voltage fluctuations (within the operating range) — for example, powering 12 V loads from a 24 V installation.
  • Engine running detection — enabled by default in charger mode. For a “Smart alternator”: start at 14 V, delayed start (2 min) from 13.3 V (standard alternator: 13.8 V); switch off when the input voltage stays below 13.1 V (13.5 V) for longer than 1 min. Values are for a 12 V input; for 24 V multiply by 2, and for 48 V by 4. In Euro 6 vehicles, the same notes apply as for Orion XS.
  • Remote on/off: L–H switch, or a switch from the starter/input battery positive to H (above 3 V), or an L switch to the input/starter ground (below 5 V). For the isolated version, you can use an isolated remote cable controlled by the BMS, for example; for the non-isolated version — BMS control via the H pin.
Orion-Tr Smart 24|12-20 — isolated 20 A DC-DC charger
You choose the mode here. Orion-Tr Smart 24|12-20 — isolated 20 A DC-DC charger
Orion-Tr Smart 24/12-30 in the VictronConnect app — Bulk charge phase, input 27.5 V, output 14.2 V
Orion-Tr Smart 24/12-30 in the VictronConnect app — Bulk charge phase, input 27.5 V, output 14.2 V
Typical setup

How to connect the Orion-Tr Smart

The DC-DC charger sits between the starter and house systems. Mount it vertically, terminals down, close to the batteries, but never directly above them. The unit has no reverse polarity protection. Overview diagram.

fuse fuse Alternator Orion-Tr Smart House battery 12 V loads Remote L–H / BMS
direct current (DC)communication
Hover over the diagram element or tap it.
  1. Fuses on both sidesSized for each side’s voltage: 60 A at 12 V, 30 A at 24 V, 20 A at 48 V.
  2. Cable cross-sectionsAccording to the table on the page — for example, 12 V and 5 m means 16 mm².
  3. Check polarityNo reverse polarity protection: connect the cables to the Orion first, then the battery.
  4. RemoteBefore connecting, remove the remote bridge; set the mode and profile in VictronConnect.
  5. Operating modeCharger (3-stage) or constant-voltage power supply.
Installation

Fuses and cable cross-sections

Side voltage (input or output)Fuse0.5 m1 m2 m5 m10 m
12 V60 A6 mm²10 mm²10 mm²16 mm²16 mm²
24 V30 A4 mm²6 mm²6 mm²10 mm²10 mm²
48 V20 A2.5 mm²4 mm²4 mm²6 mm²6 mm²

Minimum cross-sections according to the table in the manual (for both versions).

  • Vertical mounting on a non-flammable surface, terminals down, with at least 10 cm of free space above and below the unit; close to the battery, but never directly above it. Do not use in a wet environment or in places where there is a risk of gas or dust explosion. Ensure a heat-resistant environment, with no chemicals, plastics or textiles in the immediate vicinity, and provide good ventilation; do not cover the charger.
  • Flexible, multi-strand copper cables, rated to 90 °C (single strand up to 0.4 mm / 0.125 mm²); for example, 16 mm² — at least 122 strands (class 5 or higher). Strands that are too thick can cause high contact resistance, overheating and fire. Terminal tightening torque 1.6 Nm, held for at least 5 s.
  • No reverse polarity protection: connect the cables to the Orion, check the polarity again and only then connect the battery. The unit is potted; do not open it. There are no service-replaceable parts or fuses, and in the non-isolated version the input fuse is non-replaceable.
  • Before connecting, disconnect remote (remove the bridge), connect the input, set the mode and profile in VictronConnect, connect the battery or load, and only then insert the remote bridge.
Orion-Tr Smart 12|12-30 — top view, INPUT and OUTPUT terminals and the remote control connector
The cables go in here. Orion-Tr Smart 12|12-30 — top view, INPUT and OUTPUT terminals and the remote control connector
Selection

Orion-Tr Smart or Orion XS

Orion-Tr SmartOrion XS
Voltages12, 24, 48 V on input and output, including voltage conversion12 V → 12 V
Current8–30 A per unit50 A (there are also 70 A and 1,400 W versions)
Galvanic isolationchoiceno
VE.Direct / VE.Smartno VE.Direct; VE.Smart not supported on the network (VE.Smart manual status rev 05)VE.Direct; uses VE.Smart data

In a 12 V camper with a lithium battery, Orion XS will usually be the better choice (higher current, VE.Direct). Orion-Tr Smart is the right choice for other voltages (for example, a 24 V vehicle and a 12 V battery) or when galvanic isolation is required.

Questions

Most common questions about the Orion-Tr Smart

How does it differ from Orion XS?

Orion-Tr Smart is available in isolated and non-isolated versions, charges in three stages and can operate as a constant-voltage power supply. Orion XS is a newer, more efficient DC-DC charger — the comparison is in the “XS” section on this page.

Will it work with a “smart” alternator?

Yes. Engine running detection for a “Smart alternator” starts at 14 V or after a 2-minute delay from 13.3 V (standard alternator: 13.8 V) and switches off when the input voltage stays below 13.1 V for more than a minute. The values apply to a 12 V input; for 24 V multiply by 2.

Which fuses and cables?

According to the table on this page: at 12 V, a 60 A fuse; at 24 V — 30 A; at 48 V — 20 A, on both sides of the unit. The cross-section depends on length; for example, 12 V and 5 m means 16 mm².

Can I switch it off remotely?

Yes, via the remote input: with an L–H switch, a switch from the input battery positive to H (above 3 V), or an L switch to ground (below 5 V). In the isolated version, you can use an isolated remote cable controlled by the BMS.

What happens with reverse polarity?

The unit has no reverse polarity protection. Therefore, connect the cables to the Orion first, check the polarity again and only then connect the battery.

Content checked against Victron Energy documentation (datasheets and manuals) — as of 19 September 2026. Report a content error · Revision log